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A warehouse where pickers walk less

The fast movers sit at the back of the hall, so pickers walk kilometres every day. The AI assistant reads 90 days of orders and proposes what to move next to packing; the manager decides how many moves to make.

Kopa Fulfilment
E-commerce warehouse · Kaunas FEZ

The morning wave: the picker pushes the cart through all three aisles, because the most ordered items sit at the back of the hall.

Morning wave · 07:00 · 64 orders
Route
Order #4127 · 4 lines · 120 m
Walking per order96.0 m
Picks per hour63lines/h
Less walking a weekwaits for the plan
Saved a monthwaits for the plan

Assumptions: 850 orders a day, 6 days a week, 2.4 lines per order, 0.9 m/s with a cart, a picker's hour €9.50 with employer costs, 6 min per move.

AI assistant

90 days · 61,240 lines · 1,418 SKUs
  1. Velocity (ABC)Waiting
  2. Where they sitWaiting
  3. Bought togetherWaiting
  4. Golden zoneWaiting
  5. PlanWaiting

What the AI weighs

Velocity 45%Bought together 25%Weight and height 20%Replenishment 10%

Moves

Only the most valuable
12
  • The plan appears when the AI finishes its analysis

The morning wave: the picker pushes the cart through all three aisles, because the most ordered items sit at the back of the hall.

The company and its orders are invented. The figures follow the assumptions shown under them.

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Want a system like this for your business?

We connect your warehouse system, order history and pick lists into one tool that proposes slotting and routes, while your manager makes the call.

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